Process
Controls and Automation for Process Industry
We deliver controls and automation solutions for continuous and batch process manufacturing — from chemical refining and mixing systems to multi-line film coating and large-scale green field facilities. Our process industry work covers the full project lifecycle, from electrical engineering and panel building through SCADA development, virtual simulation, and site commissioning.
Turnkey Plant Automation
Full-scope controls delivery for new process facilities — from electrical engineering and EPLAN drawings through panel fabrication, PLC and HMI software, SCADA development, virtual testing, and site commissioning. We manage the entire controls package from pre-design review through production support, coordinating with core process OEMs to ensure seamless integration with their equipment.
PLC Programming
Panel Building
Commissioning
SCADA & Plant-Wide Monitoring
Design and development of SCADA systems for plant-wide visibility into process operations, including real-time monitoring, alarm management, data acquisition, diagnostics, and long-term data archiving. Our SCADA solutions integrate across multiple production lines and communicate with third-party controllers via standard industrial protocols.
SCADA
HMI Development
Data Acquisition
Batch & Sequence Control
Controls engineering for batch and sequence-based process operations, including mixing, refining, coating, and material handling systems. We develop PLC software for automated sequencing, interlocks, and process logic, paired with detailed HMI interfaces that give operators full control and visibility into every stage of the process.
Process Control
Diagnostics
Software Development
OEM Equipment Integration
Coordination between your facility and core process equipment OEMs, ensuring our controls infrastructure integrates seamlessly with OEM-supplied machinery. We handle communication bridging between different PLC platforms and manage the interface points so that sequence logic, interlocks, and monitoring work across the full plant regardless of who supplied the equipment.
OEM Coordination
Network Integration
Multi-Platform
Process Case Studies
How CSI is delivering the complete SCADA and controls infrastructure for Canada’s first lithium-ion battery separator manufacturing facility — engineering, building, and commissioning control panels and software across three basefilm lines, four coating trains, utilities, and plant-wide networking.
How CSI designed, built, and commissioned a complete control system for a silver refining facility — automating five independent processing sequences with intuitive operator controls and comprehensive diagnostics.